Latest Trends in Reciprocating Compressor

Fig.1. RECIPROCATING COMPRESSOR

INTRODUCTION :

Fig.2. Cross-sectional View

Reciprocating compressors are widely used in the manufacture of petroleum and chemicals, including gas compression and natural gas transportation. Additionally, reciprocating compressors find applications in an array of industrial sectors, including chemicals, oil and gas, metal processing, refrigeration, power generation, and pharmaceutical. In recent years, shareholders in the reciprocating compressor market are anticipated to focus on enhancing the machine's durability, narrowing gas flow, assisting in rotation, and managing heat efficiently.The major factor driving the growth of the reciprocating compressors components market is the increasing adoption of reciprocating compressors in the iron and steel production process. The steel industry has been experiencing considerable growth in terms of its production capacity over the past decade.

This growth is because of the growing demand for steel from the developing nations in the world. The increasing adoption of reciprocating compressors will further boost the growth of the reciprocating compressor components market. However, the high cost of installation of reciprocating compressors is significantly high which is expected to impede the demand of the reciprocating compressor components market.

In addition, the rising cost due to the maintenance of different components such as crankshaft, connecting rod, crosshead, piston rod, and rings, packing rings or seal rings, control valves, suction unloaders, and clearance pockets is likely to hinder the global reciprocating compressor components market during the forecast period.

            The increasing demand from refinery and CNG & LNG transport and storage plants are the significant factors driving the growth of the reciprocating compressors market. However, the fraudulent imitation of compressor designs and the intense price competition are the major factors that may restrain the growth of the reciprocating compressors market. Additionally, the reciprocating compressors offer excellent features which include high ability and efficiency to produce both high power and pressure, thereby boosting the growth of the global reciprocating compressors market.

How Compressor Work?

            The basic working principle of gas or air compressor can be easily understood. Basically, it works by changing the volume of the gas or air. It uses a piston or diffuser to increase the pressure of the working fluid. When the working fluid enters into a diffuser, it changes the speed of the fluid into pressure energy.
In this way, a compressor compresses the gas or air. After the compression process, the compressed air is transformed into a storage tank. Many industries have used compressors to increase production, which has led to the development of many new industries. Nowadays, many companies manufacture and supply air compressors to different industries. The manufacturing of these machines was initially done using wood, but now many modern techniques and materials are being used to manufacture them. Many countries are using air compressors to their advantage. They are making use of these machines to save their precious time, energy, and money.

Types of Air Compressor 

Fig.3. TYPES OF AIR COMPRESSOR

WHAT ARE RECIPROCATING COMPRESSORS? 

                 A reciprocating or piston compressor is a machine that can distribute a limited amount of gas or liquid at high speeds. Using a piston to compress the grip chamber, the contents are then released under high pressure, which effectively applies them to the intended application. This delivery method offers reduced energy losses compared to other types of compressors, as very little excess heat is produced during operation. Two main types of this compressor are classified as continuous flow outflow or intermediate discharge. Continuous flow is achieved by the same design but with the use of two or more cylinders operating close to each other. It is often associated with its use in supplying gasoline to a car engine. A reciprocating air compressor is a positive-displacement compressor that uses a crankshaft-driven piston and cylinder to compress the air.  A two-stage compressor includes an additional step where the air is compressed by a second, smaller piston to a pressure of up to 175 PSI.

PET AIR COMPRESSOR SYSTEMS:-   

         Another industry that has seen continuous growth worldwide is polyethylene terephthalate, or PET as it is commonly abbreviated. The manufacture of air-conditioned plastic bottles in containers containing molten PET has become a major industry, thanks to the large number of plastic bottles used daily and in all parts of the world. The modern PET industry has seen great improvement in compressors in recent years, with new designs reaching higher production speed using lower pressure, more efficient beat, and development that reduces energy requirements and therefore has lower running costs. Another feature that reduces operating costs is the lifespan of the components used in compressor construction. New materials used in many moving parts and seals also provide additional durability in the overall quality. This not only allows for fewer scheduled services but also reduces overheads at professional costs.

Fig.3. RECIPROCATING COMPRESSOR

With such a large industry now in existence, there are many options around the type of compressor that can be used in a production system. This gives businesses a lot to consider when setting up a new manufacturing industry and highlights not only how big the industry has become, but also how the compressor market is developing.

COMPRESSOR IN NATURAL GAS STATIONS:-

             As the natural gas industry has developed safer working environments, the number of companies seeking to exploit this advanced market has grown exponentially in recent years. Large industrial compressors have become an important part of this development as they are used in both storage and transportation of gas. As new technologies were applied to these compressors, they not only became more reliable but also provided additional functionality such as vibration analysis and increased control over flow rates. These new systems can not only bring more control, but also work longer between repair tests, with some statistics suggesting that some types of compressors require fixed repair checks up to ten times higher than piston compressors. Another major service area that offers benefits to repetitive compressors is the state of easy maintenance with new designs, which allows for faster service and therefore a reduction in operating conditions.

Fig.4. A compressor in Gas Stations

Advantages	Disadvantages
These are easy to maintain.	These compressors produce high noise.
These are best for applications that need high pressure.	It is highly vibrating equipment.
Highly efficient and flexible.	It has a large size.
It has a simple design.	These pumps can’t deliver constant flow.

MAINTENANCE

Although the piston compressor requires a much smaller adjustment than the diaphragm compressor, it is still important work to be done to extend the life of the machine and prevent any major failures prematurely. Due to the variety of compressor types and the many nuances of setting up a well-designed system between different workloads, it is possible to write a book about the compressor service routine. One important thing to keep in mind when servicing these condensers is that whenever valves, pistons, or other components are replaced, it is always advisable to replace nearby components such as gas seals, springs, and anchors at the same time. Because the compressor has moving parts that are subjected to high pressure when operating, the signals need to be handled with the utmost care. Although much progress has been made in these areas in recent years, they still need attention.

 

SHORT-TERM INVESTMENT FOR LONG-TERM SAVINGS-:

Although reciprocating compressors offer many benefits to businesses, many of them are based on high performance or may specify specific industry needs. It is therefore wrong to degrade other types of compressors in the market, and it is always a good idea to compare your needs against the related compatibility and weaknesses provided by each design. What the reciprocal compressor offers, however, is an energy-saving unit with incomparable reliability, albeit at a high cost of purchase and installation.With a product growing rapidly in popularity, there is a large amount of continuous investment that continues to advance the development of this compressor. It is impossible to say what the future holds for the technology of the future, but at the moment it is clear that the main focus of many companies is the use of a compatible compressor due to the long term we offer. With so many switching companies manufacturing parts on site, it is unlikely that there will be a shortage of support for these machines for too long, and until something better comes to market, it looks like this compressor will continue to grow from strength to strength.

Fig.5.Industrial Air Compressor Market

Impact of COVID-19 on the Market :

       The increasing use of Reciprocating Compressors in Vertical, Horizontal, and other industries drives the growth of the Reciprocating Compressors market worldwide. The Global “Reciprocating Compressors Market” is expected to grow at a steady pace during the forecast period 2021-2027, the Reciprocating Compressors Market report provides details on the latest trends. saw the highest demand, leading regions, and applications. Provides high-quality and comprehensive information on the features, challenges, and opportunities that will define market growth in 2021-2027, COVID-19 can affect the global economy in three main ways: by directly affecting production and demand, by creating supply chain and market disruption, and its financial impact on financial firms and markets.

The main purpose of this report is to provide information on the post-COVID-19 impact that will help market players in the industry to evaluate their business practices. Also, this report covers market segregation by major market consumers, types, applications/end users, and countries (North America, East Asia, Europe, South Asia, Southeast Asia, Middle East, Africa, Oceania, and South America).

The market for Global Reciprocating Compressors is expected to rise sharply during the forecast period, between 2021 and 2026. By 2020, the market is growing at a rapid pace and with the increasing adoption of strategies by key players, the market is expected to grow. ascend above the proposed atmosphere.

           The global market for Reciprocating Compressors is projected at 8793.9 Million USD by 2020 and will grow by a CAGR of 8.34% from 2020 to 2027, based on a recently published research report.

Reciprocating Compressor Components Market: Regional Outlook

The Asia Pacific is the leader in the consumption of the reciprocating compressor components in the global market. This is attributed to rapid growth in the industrial, electronics, and manufacturing activities in the region in past few years. China has become the electronics manufacturing hub of the world which has created huge opportunities for the reciprocating compressor components manufacturers.

Europe, led by rapid industrialization has also contributed significantly to the global market. However, the outbreak of the coronavirus has put some barriers on the compressor components market such as economic uncertainty, disturbed supply chain, and an insufficient inventory which has caused latency in the market. Although, the market is poised to rebound in long run to create significant opportunities.

Major Market Player Included in this Report are:

- Ariel Corporation

- Atlas Copco

- Burckhardt Compression AG

- Gardner Denver, Inc.

- Howden Group

- IHI Rotating Machinery Engineering Co., Ltd.

- KAESER KOMPRESSOREN

- MIKUNI KIKAI KOGYO CO., LTD.

- Siemens

- The Japan Steel Works, LTD.

References:

[1]https://www.wboc.com/story/45092187/Reciprocating-Compressors-Market.

[2]https://www.marketwatch.com/press-release/reciprocating-compressor-market-insights-by-latest-trends-and-top-companies-revenue-forecast-demand-forecast-to-2026-2021-12-15

[3]https://www.gminsights.com/blogs/industrial-air-compressor-top-trends

[4]https://www.researchandmarkets.com/reports/5235757/reciprocating-compressors-market-global-industry